Thickness Sander

For discussions related to designing and making ski/snowboard-building equipment, such as presses, core profilers, edge benders, etc.

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Jibber
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Post by Jibber »

As a little thank-you for the answers: Meet the secret circle-jig-3000 8) :D

Image

Image

Image

Not very accurate because the jig saw blade bends a little bit. But it is ok because the drum will be trued anyway.

Slow but good progress... :-)

Cheers Christoph
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MontuckyMadman
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Post by MontuckyMadman »

wow that looks really dangerous.
No router table and bearing pattern bit?
sammer wrote: I'm still a tang on top guy.
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falls
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Post by falls »

That looks pretty rad
Rockler or others have an attachment for routers to cut cirlces
eg.
Image
Might not have got down to the diamter you were looking for
Don't wait up, I'm off to kill Summer....
Jibber
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Post by Jibber »

I didn't use a router because I hate MDF dust :evil: I saw a lot of picutres where people are doing exactly the same thing with a bandsaw so I thought it would also work with a jig saw. I finally cut all the 32 circles without an accident ;)

Cheers, Christoph
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tufty
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Post by tufty »

It's a damn sight easier and safer to cut discs using a table saw.

http://www.videojug.com/film/how-to-cut ... able-saw-2
Jibber
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Post by Jibber »

Got 50m sanding paper on a roll yesterday. I think I have nearly everything to builld the thickness sander. I have built the first part of the frame today.

I am concernd if the core will stay in the planer (sander ;-)) crib because they are no rollers to push the material down in a thickness sander. Any ideas for simple DIY rollers? Or will the sanding drum push the core down...?

Cheers Christoph

PS: 100 points for all who have understood my gibberish. :oops:
fa
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Joined: Tue Sep 01, 2009 12:58 am

Post by fa »

you wont need rollers if you screw the core down against a nice flat and solid crib
i ve built some basic rollers with steel rods, skatebearings in a plywood case and spings from a desk lamp:
viewtopic.php?p=23318#23318
good luck
Jibber
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Post by Jibber »

Thanks @ fa! How did you attach the sandpaper?

Actual progress:
Image

I just have to screw everything together.

Cheers, Christoph
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Brazen
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Post by Brazen »

Your shop is so light and clean...and I have floor envy )
"86% of the time it works 100% of the time".
fa
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Post by fa »

hey Christoph, nice job!

see the 3rd pic top-down at the link i 've posted above
the sandpaper's end goes through a slit cut at the drum's edge
then it is secured with a small beech wedge at the underside

kiteboards are wide, get the lowest grid you can
i use a 36 al ox for woodwork

is your core's outline inspired from 2010 North boards?
looking great, keep updating
Jibber
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Post by Jibber »

Thanks for the help. My new shop is indeed really nice and just 10 meters away from the living room. Sometimes I think I am dreaming...

Is there a way to change the rotating direction of the motor. It is a normal 230V motor with 3 pins. Now the drum is pulling the wood inwards an this is very dangerous... (yes, I could feed it from the other side)

Cheers, Christoph
OAC
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Post by OAC »

Clean shop indeed!
Jibber wrote: Is there a way to change the rotating direction of the motor. It is a normal 230V motor with 3 pins. Now the drum is pulling the wood inwards an this is very dangerous... (yes, I could feed it from the other side)

Cheers, Christoph
If it's a 1-phase AC motor - no. Mount it on the other side.
For 3-phase motors - switch two of the phases.

This is echoes from my pre, pre, previous career. Things might have happened.... :)
doughboyshredder
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Post by doughboyshredder »

tufty wrote:It's a damn sight easier and safer to cut discs using a table saw.

http://www.videojug.com/film/how-to-cut ... able-saw-2
I had no idea. That's straight up genius.
doughboyshredder
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Post by doughboyshredder »

OAC wrote: Cheers, Christoph
If it's a 1-phase AC motor - no. Mount it on the other side.
For 3-phase motors - switch two of the phases.

[/quote]

Not necessarily true. A lot of single phase 230v motors are reversible. Are you sure that all you have is 3 wires? You may have more than that and they are crimped or nutted together.
OAC
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Post by OAC »


Not necessarily true. A lot of single phase 230v motors are reversible. Are you sure that all you have is 3 wires? You may have more than that and they are crimped or nutted together.
:idea:
:)
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