Has anyone built a dye-sublimation table?

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hjfast
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Joined: Mon Jul 27, 2009 9:10 am

Has anyone built a dye-sublimation table?

Post by hjfast »

I know it can be done with the right ink and a heater. When I worked with an unnamed snowboard company they had built their own dye-sub table. Has anyone here done it or know how to go about it?
COsurfer
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Location: Evergreen, CO

Post by COsurfer »

Great question! I was thinking the same. I thought about buying a smaller heat press and just doing seperate graphics. It looks like I can buy a 15"x15" press for $200ish.
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falls
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Location: Wangaratta, Australia

Post by falls »

The key is getting even pressure over your whole pressing area.
A lot of smaller makers have built their own.
Pretty much the frame is like an ibeam press. Then either pneumatic or hydraulic that pushes an aluminium plate down onto another aluminium plate. The temperature needed is about 350F. I think you could achieve it with our current press designs. If you wanted your press could do double duty. Take out your mold and shim up with plywood then a layer of silicon rubber to insulate it. Aluminium pressing surface on top of this. For the top piece that presses down you could prob use your existing heater sandwiched between 2 layers of aluminium and rely on the catctrack to provide even pressure.
Don't wait up, I'm off to kill Summer....
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falls
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Location: Wangaratta, Australia

Post by falls »

I think the Folsom customs flickr page has a photo of theirs.
You can buy the inks pretty easily and get the heat transfer paper from the same people. Printers start at about $1000 I think for a modified Epson.
I talked to a local kiteboard maker here whose press unfortunately maxes out at 165cm. You can expect to go through a fair bit of plastic and ink getting the heat and timing right. Then getting good colour representation can be hard.
As cool as it would be I think that the reality is you need to be making skis commercially before it it worthwhile. If you look around you will find a commercial printer who can do thus for you at a fraction of the cost or trouble.
That's not to say you shouldn't build one that would be cool and you would likely pick up some business from us all on here too.
I think if you were thinking of making and selling skis the ability to offer custom topsheets at no or minimal extra cost would be a great selling point. And if you print in house the time it takes to print your own graphic or someone elses is the same so long as they submit the file to you correctly.
Don't wait up, I'm off to kill Summer....
hjfast
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Joined: Mon Jul 27, 2009 9:10 am

Post by hjfast »

Folsom's dye sub table:




Is this it? Damn:


I saw a dye sub set up using a vacuum bag. The transfer was OK but not awesome. The high pressure makes more sense.
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falls
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Location: Wangaratta, Australia

Post by falls »

The blue one is their core block press. The orange one is the sub press. Not a great view though unfortunately.
Don't wait up, I'm off to kill Summer....
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