Hi guys,
I was wondering if any of you had similar issues with a vacuum sublimation press, and uneven pressure.
My setup is:
MDF - silicone air seal- heat insulator - heat blanket - 3mm aluminum - graphics and topsheet - top silicon sheet for the vacuum seal
As seen on this picture, the top of the setup has a lot of air bubbles, that do not really give any pressure. This happens when I clamp the press and the silicone sheet on top expands and leaves some air...
the results at 130-140 degrees for 10ish minutes:
I talked to OAC, he suggests a breather could be used on top to help the air escape? Anyone having other helpful hints?
Sublimation press uneven pressuer
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Btw. friends ha also troubles with similar setup.
I came to two conclusions:
1. on vacuum maybe a nice topplate would help, like 2mm or more alu to create even pressure (calculate the added heatsink!)
2. with this setup you need also a superflat bottom, imho the heating mats are not superflat ... so maybe thicker plate on bottom tooo
Im not sure if i try this setup or a more conventional setup (like t-shirt press) which is more work to build
On the conventional presses you have a special foam on top, so you create even pressure especially with not superflat material... This one i need to find.
Maybe a hybrid version would be the way to go (building like tshirt press but with vacuum to create even pressure on the topplate)
I came to two conclusions:
1. on vacuum maybe a nice topplate would help, like 2mm or more alu to create even pressure (calculate the added heatsink!)
2. with this setup you need also a superflat bottom, imho the heating mats are not superflat ... so maybe thicker plate on bottom tooo
Im not sure if i try this setup or a more conventional setup (like t-shirt press) which is more work to build
On the conventional presses you have a special foam on top, so you create even pressure especially with not superflat material... This one i need to find.
Maybe a hybrid version would be the way to go (building like tshirt press but with vacuum to create even pressure on the topplate)
Tom
I did find the info on some sublim forum .. and lost it again.
It doesnt need to be breathable or not
Think about this (bottom to top)
Baseplate
Heating Mat
Alu Plate
-- sublim print and target material ---
foam
alu plate
this whole stack you pack in the vaccuum bag and voila ... or not
this i meant with hybrid version
The "Not" version would be that you have air trapped with this setup. Then we would be back to the conventional press
It doesnt need to be breathable or not
Think about this (bottom to top)
Baseplate
Heating Mat
Alu Plate
-- sublim print and target material ---
foam
alu plate
this whole stack you pack in the vaccuum bag and voila ... or not
this i meant with hybrid version
The "Not" version would be that you have air trapped with this setup. Then we would be back to the conventional press
Tom
Yea, although I would like to avoid the top aluminum due to extra heat sink...
but lets see how it goes.
This could be useful
http://www.rollsheetrubber.com/html_l.aspx?id=543
but lets see how it goes.
This could be useful
http://www.rollsheetrubber.com/html_l.aspx?id=543
Yep, thats it. In the sizes we need not so cheap, for sure
I think we work with pretty flat materials (base / topsheet) so it should work when pressed between two plates. And you shouldnt get so much problems with the upper alu. Imho you need to heat just the transfer paper and a little bit of the printing side on the target material.
So the target material acts as heat insulator anyways and the vaporized paint just needs to condensate there. Will depend on the heat and time as well.
I think we work with pretty flat materials (base / topsheet) so it should work when pressed between two plates. And you shouldnt get so much problems with the upper alu. Imho you need to heat just the transfer paper and a little bit of the printing side on the target material.
So the target material acts as heat insulator anyways and the vaporized paint just needs to condensate there. Will depend on the heat and time as well.
Tom