Cutting Cores and Planer Issues
Posted: Sat Jul 23, 2011 7:08 pm
Well I've begun creating cores and im having a few issues. I don't know whether to cut my core to shape before or after the planer profiling.
I'm using a jig like others for the planer and it works great except for one big issue: As the end of the ski exits the planer, the last piece thru, the tip, will spring up (because it has a pressure roller on one side since its the last piece thru) and hits the cutting blade. This results in a large gouge in the tip, and it looks terrible.
I've got two ideas to solve this. First, I could cut the core all out first except for one of the tips. Then send it through the planer, the extra uncut area on the tip will then be the place that gets the gouge. After its planed, then just cut the tip out with a router or maybe even scissors since it will be pretty thin. My only concern is will leaving the tip uncut on one side mess with the planing process? I imagine some type of edge getting caught or something.
My other thought was to stop the planing once i get near the tip and flip the ski around so that tip is now going in instead of exiting. I'm not sure if this will work well repeatably though.
I'm hoping someone can tell me whether any of this will work or if someone has already found a solution.
Thanks,
Mike
I'm using a jig like others for the planer and it works great except for one big issue: As the end of the ski exits the planer, the last piece thru, the tip, will spring up (because it has a pressure roller on one side since its the last piece thru) and hits the cutting blade. This results in a large gouge in the tip, and it looks terrible.
I've got two ideas to solve this. First, I could cut the core all out first except for one of the tips. Then send it through the planer, the extra uncut area on the tip will then be the place that gets the gouge. After its planed, then just cut the tip out with a router or maybe even scissors since it will be pretty thin. My only concern is will leaving the tip uncut on one side mess with the planing process? I imagine some type of edge getting caught or something.
My other thought was to stop the planing once i get near the tip and flip the ski around so that tip is now going in instead of exiting. I'm not sure if this will work well repeatably though.
I'm hoping someone can tell me whether any of this will work or if someone has already found a solution.
Thanks,
Mike