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HELP?!? Haha, dye sublimation press...
Posted: Mon Dec 06, 2010 7:21 pm
by Brazen
Does anyone here have pics of one? I have a dye sub printer and CNC cut a flat deck so I could use my laminating press as a dye sub press. It's not a great setup (read SUCKS) so I'm going to build a standalone. Any one have pics or plans...it would be so awesome not to re-invent something that's been done too many times already. I'd be forever grateful, and there's always a beer (read 12) in the cooler for ya

. Thanks you giants!
Posted: Tue Dec 07, 2010 4:26 pm
by Brazen
Okay, I guess I'm just impatient...I've designed one from the ground up. Thanks for the rousing round of indifference though dded, and you're still welcome anytime for beers

Posted: Thu Dec 09, 2010 11:44 am
by nfaust
I'd be interested in hearing more about this. What are you using for your heating elements? Any idea what kind of pressure you'll need?
Posted: Thu Dec 09, 2010 12:34 pm
by chrismp
temps should be around 200°C. the required time and pressure depends on your materials (pressure is usually between 2-6 psi).
here's a good read on the topic:
http://www.novasublimation.com.au/image ... nsTips.pdf
Posted: Thu Dec 09, 2010 12:47 pm
by Richuk
Blossom has a video and I think folsom have published a few videos. Have you found a 'dye sublimation' forum?
Posted: Thu Dec 09, 2010 12:50 pm
by nfaust
T-ShirtForums.com has a
Dye Sub forum, not necessarily specific to our materials, however.
Posted: Thu Dec 09, 2010 12:58 pm
by endre
i use vacuume as pressure, sandwiched between two 6mm alu sheets, makes about 5000kg of pressure in a second. (and it is safer than hydraulics)
you don't necessarily need 200 deg c. if u use a little longer time (like 2 min.) 160 is ok. (and enough if you are using nylon etc, pbt can take 200 fine, but 180 for a minute is ok)
Posted: Thu Dec 09, 2010 1:02 pm
by Brazen
nfaust wrote:I'd be interested in hearing more about this. What are you using for your heating elements? Any idea what kind of pressure you'll need?
a single 14x84" heating blanket from MEI , press pressure at approximately 20-40psi, temp range 300-350f, time TBD. As always, I've designed this press in what will probably be an overbuilt fashion. I'll post up pics when it's done next week, provided it's not a failure and hell, maybe even if it is :-)
Posted: Thu Dec 09, 2010 1:42 pm
by Richuk
These guys appear to be quite open to discuss the process
http://www.dyesubforum.co.uk/forum/index.php. They aren't working with our materials, but they can offer advice on printers, transfer paper, inks, general supplies, etc.
Endre - any chance of a few photos showing a few results? Do the clarity of result vary according to material used?
Posted: Fri Dec 10, 2010 5:42 am
by endre
Posted: Fri Dec 10, 2010 5:44 am
by endre
the two on the right are with pbt.
also pbt:
the skis in the last image have a blurred area and wrinkled topsheet in the back of left ski, this was a problem with my old press, the pressure system was not good enough, this was a mechanically operated press. After i made the vacuume press there has been no problems.
Posted: Fri Dec 10, 2010 10:00 am
by COsurfer
i use vacuume as pressure, sandwiched between two 6mm alu sheets, makes about 5000kg of pressure in a second. (and it is safer than hydraulics)
you don't necessarily need 200 deg c. if u use a little longer time (like 2 min.) 160 is ok. (and enough if you are using nylon etc, pbt can take 200 fine, but 180 for a minute is ok)
Endre, is your sandwich set up as follows: heat blanket/ alum/top sheet/alum/heat blanket. All surrounded by a vacuume set up? The heat blanket doesnt melt your vacuume bag?
Sweet graphics by the way!
Posted: Fri Dec 10, 2010 11:58 am
by Richuk
Wow - great graphics. Did you ever read 'The Destroyer' series? And is that a big ol 'E' at the end of the your skis
I've been flagging the last couple of weeks, but seeing this is a great boost!
Posted: Fri Dec 10, 2010 12:56 pm
by endre
COsurfer wrote:i use vacuume as pressure, sandwiched between two 6mm alu sheets, makes about 5000kg of pressure in a second. (and it is safer than hydraulics)
you don't necessarily need 200 deg c. if u use a little longer time (like 2 min.) 160 is ok. (and enough if you are using nylon etc, pbt can take 200 fine, but 180 for a minute is ok)
Endre, is your sandwich set up as follows: heat blanket/ alum/top sheet/alum/heat blanket. All surrounded by a vacuume set up? The heat blanket doesnt melt your vacuume bag?
Sweet graphics by the way!
almost, you don't need the heat blanket on top. and the vacuum seal is a silicone sheet, expensive but worth it.
..the tipspacer was not intended to be an E, but i see it can be viewed that way.

didn't see that till now. (the toothroot pattern locks the spacers as you lay up)
Posted: Sat Dec 11, 2010 9:23 am
by brandt
Endre: What’s the story behind the Norrøna skis?