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Posted: Wed Feb 15, 2012 11:47 am
by uncski
Thanks Matt! Like most people I'm probably trying to over think the initial build and need to just build and learn from trial and error.

Posted: Thu Feb 16, 2012 7:10 pm
by mattman
Well I certainly wouldnt encourage building such an experimental tool for your first build. Put plenty of time into designing what you think is the perfect ski, build it with a simple and reliable method, then completely redesign when realize how much better your second attempt will be (warning: this is a never ending cycle) :)

Posted: Fri Feb 17, 2012 5:49 am
by skidesmond
mattman wrote:Well I certainly wouldnt encourage building such an experimental tool for your first build. Put plenty of time into designing what you think is the perfect ski, build it with a simple and reliable method, then completely redesign when realize how much better your second attempt will be (warning: this is a never ending cycle) :)
I second that.

Posted: Sat Feb 18, 2012 6:49 pm
by uncski
I completely agree, unfortunately the "perfect ski" to me isn't attainable without precise 3d cnc'd templates. Thus trying to cut corners :D Maybe I need to get some "basic" builds under my belt before I start working on my dream ski.

Posted: Thu Feb 23, 2012 10:58 am
by chrismp
found a blog with a guy building capped skis in an interesting way. he presses a traditional ski but without a topsheet, cuts the flashing, bevels the sidewalls and then applies the topsheet in a second pressing. the cap is achieved simply by putting foam sheets on top of the laminate.

here's his blog with photos: http://holuta-ski-design.blogspot.com/2 ... age-2.html

Posted: Thu Feb 23, 2012 11:19 am
by amidnightproject
Im gonna give that a go on some scraps. Won't hurt to try it.

Posted: Mon Feb 27, 2012 1:00 pm
by uncski
chrismp wrote:found a blog with a guy building capped skis in an interesting way. he presses a traditional ski but without a topsheet, cuts the flashing, bevels the sidewalls and then applies the topsheet in a second pressing. the cap is achieved simply by putting foam sheets on top of the laminate.

here's his blog with photos: http://holuta-ski-design.blogspot.com/2 ... age-2.html
Very interesting Chris. I'm assuming that the foam would have to be replaced every time? I wonder how much pressure actually needs to be applied to get the topsheet to stick.

Posted: Mon Feb 27, 2012 1:05 pm
by chrismp
i don't think he replaces the foam. it looks like pretty soft foam that's used for seat padding.