Very nice! Thanks for sharing

You dded your edges too. What happened? Did you fall asleep leaning on the grinder?


Ah i see, sanding planer. Good idea, but you need to grind wet otherwise the material is overheating

Epoxy!

But you still need a 17 or 19mm drill (dont remember). On the US inserts its just a small hole (9 or 11mm!?). Would need to measure, just out of my memory

No, head / flange too big and nothing to prevent twisting. Draw your hook spacing on a piece of paper and then add the flange circles. You will understand

Maybe the js piece works, but it would not be my first choice

http://www.store.skilab.com/index.php?m ... ucts_id=10

https://www.alibaba.com/product-detail/ ... 44758.html

Google is your friend

They are open on both sides so not good. You could close the lower side (where the flange is) but then you loose a bit of adhesion to the base side layers. And if your screw is too long.... ;) The flange is way to big too One us shop is selling this style of inserts with a closed flange. Dont rememb...

The ones from skibaumarkt are too big. You need to drill huge holes which are ok vor bindings but in the thin tip/tail area its imho just too big (also because of the narrow spacing needed for clips). Outside dimensions are the same like the M6 inserts

I use the cutout base materials to whip whoever comes in my way

With inserts i dont see a pullout problem in soft wood. But insert sink may be possible. I think you will be fine when you put one more patch of fibreglas between inserts and core. I would not try to fiddle some patches of hardwood in.

You should take your time and read trough the old posts here.

Change your thinking. You produce too much waste for a shop vac. Except you want to empty it all the time. Get a cyclone dust extractor. On this you can connect a standard shop vac, a hepa one or even better some big vac (can be only the motor) staying outside of your room. On my system i fill a 100...

Check the deflection of your lower I beams if the molds are good (check it with the molds and skis inside as well)

So both skis have the same deflection?

a pic would help